Vacuum Insulated Glass (VIG)
for Luxury Residential Architecture:

An Unbiased Overview

Introduction

Most architects have, by now, heard glowing reports about Vacuum Insulated Glass, also known as VIG. It boasts game-changing thermal performance, ultra-slim lines, and the end of triple glazing. Though the thermal performance of VIGs is not in doubt, there are definite aesthetic questions remaining that may outweigh this performance factor. We are asking the basic question, What is keeping VIG from being more widely specified by architects in luxury homes?

VIGs are not actually new, but in the past two years we’ve seen incredible innovation and improvement for this product. So, what has changed, and what do you need to know before diving into this latest glazing innovation?

Below is a factual, balanced summary tailored for architects designing luxury homes. In this overview, we have focused on three key factors: performance data, application scenarios, and current (2025) aesthetic realities.

As well, architects should be aware that not all VIGs are alike. There are a wide variety of manufacturers and exact specifications, performance, and aesthetics do vary from supplier to supplier.
In addition, the rate of innovation is significant in this industry, so details and published data quickly become redundant. Even six months is a long time in VIG product development.

Definition

Vacuum Insulated Glass consists of two panes of glass separated by a narrow vacuum gap, typically maintained by micro-support pillars and sealed at the edges. The vacuum eliminates conductive and convective heat transfer, making the unit highly insulating and very narrow compared to a conventional dual or triple pane insulated glass unit (IGU).

Pros & Cons of Vacuum Insulated Glass

VIG Prosvig Cons

Exceptional Thermal Performance

  • VIG units can achieve U-values as low as 0.4 W/(m²·K), rivaling or surpassing triple glazing and even approaching the insulation levels of some wall systems.
  • When combined with low-E coatings, hybrid VIG units can reach R-values as high as R-18.

Visible Micro-Pillars

  • To prevent the panes from collapsing under atmospheric pressure, VIG uses a grid of tiny support pillars (typically spaced 20–40 mm apart). Under certain lighting, these can be visible as faint dots or a subtle grid, especially in larger panes or when viewed at an angle. Just like bird glass, it’s very important to manage expectations with the client and view relevant samples.

Ultra-Slim Profile

  • VIG units are typically 6.7–8.3 mm thick, which is comparable to monolithic single glazing, making them ideal for retrofits where frame depth is limited or for preserving original window aesthetics in period properties.

Edge Seals

  • The vacuum is maintained by a continuous edge seal, which may be slightly wider or more visually prominent than in conventional IGUs. Modern units increasingly use lead free ultrasonically bonded metallic seals—often stainless steel—for durability and long-lasting vacuum. Consider how the edge seal sightlines correspond to the glazing stops to ensure alignments and aesthetics meet expectations.

Acoustic Insulation

  • VIG significantly reduces external noise, enhancing interior comfort in urban or high-traffic environments, a function that traditionally required laminated glass with a PVB interlayer. VIG may offer solutions for projects working with sound abatement demands or STC rating requirements.

Exterior Condensation

  • VIG is very effective at blocking heat transfer. As a result, the exterior pane can remain colder than ambient air, leading to visible condensation on the outside in certain weather, which is an indicator of high performance, but potentially a visual concern. As an unintended consequence, this is a reality but not a surprise. When buildings become air-tight, architects must adjust air flow, ventilation, insulation and orientation to create the appropriate balance. It isn’t necessarily a linear progression when it comes to implementing new technologies.

Durability

  • Modern VIG units, especially those with metallic edge seals, offer improved vacuum retention, durability, and resistance to mechanical and climatic stresses.

Cost

  • VIG is currently more expensive than standard double or triple glazing, both in unit price and sometimes in installation, though it can be more cost-effective than full window replacement in retrofits. Compare performance, aesthetics and budgets before committing to a VIG specification.

Aesthetic Preservation

  • The thinness allows for installation in original frames, supporting heritage conservation and minimal visual disruption.

Size and Shape Limitations

  • VIG is best suited to flat, rectangular panes. Large sizes or complex shapes are more restrictive than with standard IGUs. Presently, sizes are smaller than typical IGUs: currently, max sizes are approximately 59” x 118” (1500mm x 3000mm), depending on the supplier, but a size of 67” x 126” (1700mm x 3200mm) is reportedly imminent. Ask the fenestration fabricator to compare the window and door designs of your project to the practicalities of current VIG. Curved or notched VIGs are not available, yet.

Repair and Replacement

  • If the vacuum seal fails, the unit loses its insulating properties and must be replaced, as repair is not possible.

Specifications: When, Where, and Why

Ideal Applications:

  • Heritage and Period Properties: When building codes or conservation officers require preservation of original frames or profiles, VIG can deliver modern insulation while maintaining the original design intent.
  • Luxury Homes and Hospitality: Where maximum comfort, energy efficiency, and acoustic control are priorities, and clients are willing to invest in premium solutions.
  • Retrofits: For upgrading single glazing without changing existing frames, especially where frame depth is limited.
  • High-Performance New Builds: In homes targeting passive house or net-zero energy standards, VIG helps achieve stringent envelope performance. Sustainability and regenerative design narratives indicate that a conversation about VIGs may be appropriate.

Expectation Management:

  • Aesthetics: Architects should review mock-ups or samples to assess the visibility of pillars and edge seals, especially for large, unobstructed panes.
  • Climate: In climates prone to exterior condensation, client education is important to set expectations. Condensation is not a glass issue but a relative humidity issue, just as it’s always been.
  • Budget: Weigh the positives of client experience, high thermal control, sound abatement and comfort against the higher upfront cost. The cost of purchase versus cost of ownership ratio remains a valid exercise in uncovering actual value.

Aesthetic Realities in 2025

  • Pillars: Modern VIG uses micro-pillars, typically less than 0.5 mm in diameter, but they are visible in certain lighting or at close range. Determining the degree to which the pillars are “invisible” or intrusive is subjective. They aren’t invisible and to suggest or imply otherwise is disingenuous at best. The pillars are visible if you look for them but remember that the intent is to look through glass, not at glass. It is subjective, so be proactive and manage expectations accordingly.
  • Vacuum Ports: These have been the Achilles Heel of VIG units until very recently. The port is where the air is drawn out of the VIG to create the vacuum. In the past, they were so visually intrusive that—if we’re being honest—you couldn’t give this stuff away no matter how well it performed. That has improved exponentially if you look at the 2023 and 2025 VIG samples below:
  • Edge Seals: Most leading manufacturers now use metallic seals, which are more durable but can create a thin, metallic border around the glass. The seal width varies by manufacturer but is generally wider than standard IGU seals.
  • Glass Quality: VIG can incorporate low-iron or ultra-clear glass for premium clarity, and hybrid units can combine VIG with additional panes for enhanced performance or special coatings. Regardless of glass and coatings, the pillars remain a structural necessity, for now.

Summary Table: VIG vs. Conventional IGU

featurevigdouble glazingtriple glazing
U-value (W/m²·K)
~0.4
~1.1–1.3~0.7–0.8
Thickness
6.7–8.3 mm24–28 mm36–44 mm
Visible Pillars
Yes (micro, grid pattern)NoNo
Edge Seal Visibility
Moderate (metallic/glass)LowLow
Weight
LowMediumHigh
Retrofit Suitability
Excellent (slim, light)LimitedPoor
Cost
HighMediumHigh

Conclusion

Vacuum Insulated Glass has evolved and offers architects a powerful tool for delivering high-performance, energy-efficient, and acoustically enhanced glazing in new luxury homes, historical restoration or renovation projects, and luxury hospitality. The unique characteristics of this new technology—its slim profile, visible pillars, vacuum ports, and edge seals—still require careful consideration, particularly in client expectations of the visual aesthetics. The upsides of VIG continues to grow while the downsides recede. VIG will be a game changer in glazing as adoption increases—and adoption is increasing exponentially as the designs improve. Watch this space, folks!

Ready to elevate your architectural experience?